3. Metal Column Cladding: Aluminum Panel Non-Welding Construction Process
Metal aluminum panel cladding is widely used for high-end lobby columns, divided into square metal columns and round metal columns. Round columns mostly adopt the non-welding method for cleaner surfaces and easier maintenance.
Process flow: Accurate circle marking → install reinforced skeleton → curved aluminum panel mounting → surface polishing (mirror effect optional)
3.1 Professional Circle Layout
Since original square columns have no central positioning point, workers use the professional chord tangent method to draw a standard round baseline without a center point, ensuring the finished cylinder is perfectly round.
3.2 Install Load-Bearing Skeleton
Choose wood skeleton only for small, low columns under 6m in height and under 600mm in diameter. All large, tall, public-area columns must use steel skeletons. Strictly control framework verticality to ensure every layer of horizontal keel stays on the same concentric circle, preventing finished column tilt.
3.3 Curved Aluminum Panel Rolling Processing
Two forming methods are available: Professional three-axis rolling machines produce ultra-smooth, uniform curved aluminum sheets with no surface flaws. On-site manual rolling is flexible but requires skilled workers to avoid uneven indentations on the metal surface.
3.4 On-Site Assembly of Metal Panels
Lay plywood as the intermediate base layer, use only headless air nails to prevent surface protrusions. Assemble the cylinder with 1–4 aluminum sheets according to column size. Connect panels with two standard methods: direct buckle fitting or embedded groove pressing, achieving tight, seamless, beautiful metal column finishes.